Rinsing, dosing, filling, capping for natural fruit juice with pulp Pieces

Treats juice and fruit pieces separately

The quality of juice is not only defined by its taste but also by the feeling in the mouth. The KOLDPACK dosing systems are the solution for all bottling plants that strive for top product quality and wish to lean on a high-standard fruit juice production as compared to the conventional hot filling process.

By using a pre dosing & pressurised filling eliminates moving parts from the filling system prevents damage of juice/ fruit particles with pre & post nitrogen purging gives only natural pure hygienic juices with real fruit pieces.

At a glance

  • Application: Beverages with fruit components, such as premium fruit juices or mixed milk beverages
  • Processes food pieces or fruit components of all kinds and consistencies
  • Doses fruit pieces with a size of 10x10x10 millimeters independent from the aseptic filling or hot filling process
  • Processes fruit and juice separately and therefore reduces damage on the fruit pieces to a minimum.

The twin-flow method: the fruit juice flow

Hot filling

The fruit pieces pre-dosing system

  • Hot dosing of the fruit flow into the bottle
  • Processes fruit pieces of up to 10x10x10 millimeters
  • Also suitable for products with a higher viscosity
  • Works with diaphragm valves which are gentle on the product
  • Keeps the fruit pieces in their original shape and structure
  • even with highly sensitive sacs
  • Non-contact filling in accordance with hygienic standards
  • Only opens the filling valve if there is a bottle positioned underneath it
  • Intelligent and self-adjusting predosing system which controls the dosing quantity on its own via the smart flow sensors.

Aseptic filling

Koldpack RFC-P filler

  • Aseptic filling
  • Doses the juice and fruits via the same valve

Suitable for:

  • Particles up to 10x10x10 millimeters
  • Fibers up to 2x15 millimeters
  • Flavoring components

Accurately calculates the fill quantity via inductive flow meter

Keeps the fruit pieces in their original shape and structure even with highly sensitive sacs

Creates optimum flow characteristics with two different filling speeds.

Fruit pieces pre-dosing system Koldpack RFC-P filler
Dosing of fruit pieces Inward
Pipe draining Bottle settling time
Drip off time Bottling

Top product quality
Separate processing of fruit and juice reduces the damage rate to an absolute minimum thus allowing even highly sensitive sacs to be filled into the bottle in a good condition.

Low operating costs
The entire line has four clever details which provide a media, raw material and energy-efficient production such as smooth operating agitators which prevents product loss or flash pasteurisers for separate treatment of the product flows.

High-precision dosing quantity
The fruit pieces are dosed to the products not earlier than at the point of filling. This way, predefined quantities can be exactly maintained and cost-intensive overdosing is no longer an issue.

Complete line from a single source
The twin-flow procedure is designed as a complete solution and it is equipped with uniform materials, recurring components and a consistent software solution. Process and filling technology seamlessly integrate into each other to one perfect unit.

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