Rinsing, filling & capping for mineral water

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RFC series 3-in-1 tri block machine is composed of rinser, filler and capper, which adopts and absorbs advanced technology and is manufactured according to packaged drinking water / Mineral water / Natural spring water production technical requirements. It uses the pressure gravity filling method which meets standard of IS: 14543 & IS: 13428.

RFC series machine is a fully automatic multi-functional combined machine integrating washing, filling and capping into single body. This machine is equipped with advanced man-machine interfacial control technology with all necessary automation with PLC. It works on hanging neck holding method. Hence, no changeover is required to fill different sizes of bottles from 200ml to 2 liters.

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  • Intelligent machine with Inbuilt Touchscreen HMI panel devices with variable speed AC Drive for regulation of operating speed during production.
  • available with integrated IOT application for remotely accessing the machine & saving the production data on Daily, Monthly, Yearly Basis in any portable device.
  • No Bottle - No Rinse - No Fill - No Cap.
  • Unique Pick & Place type Capping operation with torque adjustable magnetic capping heads.
  • Automatic Cap elevator cum orientor with automatic wrong cap diverter system to reduce machine stop.
  • Drive is on chain of gears (Not Indexing Cam) hence low on maintenance.
  • Automatic Cap elevator cum orientor with automatic wrong cap diverter system to reduce machine stops.
  • Speed Control by AC variable frequency Drive for regulation of operating speed with synchronization.
  • All the parts including the main valve, storage tank, filling tank, Hose pipe, & pump are connected by tri-clamp for easy disassembling during the cleaning process.
  • High grade silicone seals with tri-clamp based connection for long life.
  • All contact parts will be SS 316 & body parts SS 304.
  • All electrical motors are protected individually by Overload Thermal Relays for safety.
  • Can handle all bottle sizes ranging from 200 ml to 2000 ml.
  • Stainless Steel enclosure with acrylic doors provided for complete hygienic bottling with safety lock.
  • PLC based centralized lubrication system.
  • Pre & Hepa filter for infeed air conveyer blower.
  • Can handle bottles blown from low grammage Preforms without distortion.
  • Compatible with online RO plant, Labeling Machine or Ink Jet Printer, Shrink wrapping machine.
Model KRFC-30 KRFC-40 KRFC-60 KRFC-90 KRFC-120 KRFC-160 KRFC-200
No. of Heads 10-5-1 8-8-4 12-16-6 18-18-6 20-20-8 24-24-8 30-30-10
Output @ 1000 ml.
in (bottles per minute)		 30 BPM 40 BPM 60 BPM 90 BPM 120 BPM 160 BPM 200 BPM
Output @ 500 ml.
in (bottles per minute)		 40 BPM 60 BPM 80 BPM 110 BPM 140 BPM 180 BPM 230 BPM
Output @ 200/300 ml.
in (bottles per minute)		 45 BPM 60 BPM 90 BPM 120 BPM 160 BPM 200 BPM 250 BPM
Rinsing Water Consumption
@ 0.2 ~ 0.25 Mpa		 150 Ltr / hr 200 Ltr / hr 350 Ltr / hr 500 Ltr / hr 700 Ltr / hr 780 Ltr / hr 1000 Ltr / hr
Compressed Air Consumption
@ 4 to 6 Bar		 2.5 CFM 2.5 CFM 2.5 CFM 3 CFM 3.5 CFM 3.5 CFM 4.5 CFM
Power consumption 3 KW 5.2 KW 5.2 KW 5.9 KW 7.5 KW 7.5 KW 10 KW
Bottle size range 200 ml to 2000 ml
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